Tag Archives: homemade underwear

sewing underwear: the extras

After sharing an underwear pattern, and some basics of how to sew underwear (well, at least how I do it! There are many ways that are all right. If it works, it’s right. That is what Elizabeth Zimmerman taught me), I wanted to show some other types of elastic you can use.

But first, a word of warning! See how the fabric is twisting and the underwear looks crooked? That is because I didn’t take my own advice about following the grainlines of the fabric! So don’t do what I did.

FO, or fold-over elastic
Fold-over elastic is a type of underwear elastic that is slightly shiny on one side, and has a faint grove in the middle. The grove is a handy guide in folding the elastic in half, and makes it easy to have an even amount of elastic on either side, as well as finishing the inside and the outside. This wasn’t the stretchiest elastic I’ve worked with, so I’d stretch it more than usual while sewing with it. (This is the source of underwear elastic that I’ve used.)

1.  With the right side of the fabric facing you, line up the grove in the middle with the edge og your fabric, and zig-zag. Choose a stitch-width that lets you stay inside of the grove on right side, and the edge of the elastic on the left side.


The grove in the middle makes it easy to fold the elastic over evenly.

2.  Fold the elastic over along the grove, and zig-zag through all layers (basically, in the same spot as the last seam, just through the extra layer of elastic).

3.  Step back and admire. Looks nice, doesn’t it?

Regular elastic
The downside to using regular elastic is that it doesn’t lie as flat and nicely as the other methods, but there is no need to buy special elastics if you don’t feel like it! This way doesn’t add elastic to the outside edge of the underwear like the other alternatives, so I’d recommend adding a generous half-inch to the pattern where you’ll be using this technique.  1/4″ or so would be a good size.

1. With the wrong side of the fabric facing you, line up the edge of the elastic with the edge of the fabric. Zig-zag all around. Fold the elastic in, so the fabric-covered side of the elastic is facing up. Zig-zag again. You can stop here and  have it look nice from the outside and ok on the inside. Or, you can fold and zig-zag again, and have the edge of the fabric completely encased and looking pretty on the inside too. Completely up to you!

Stretch lace
Using stretch lace to finish the seams is perhaps the easiest of them all, since it doesn’t require any folding!

1. With the right side of the fabric facing you, place stretch lace on top, overlapping the edge of the fabric. Zig-zag on top of the lace with a thread color that matches the lace. Depending on the width, you might need two rows of zig-zag-ing.

And that is it! I hope these posts can be helpful!

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Did you miss a post in this underwear-making adventure?

If you make a pair (or five?) from this pattern, please share! Comment, link back, and show off!

sewing underwear, the basics

Ready to sew some underwear from a t-shirt? Good! Need a pattern? Check out my previous underwear-sewing-post with a free pattern to download!

In this “how to” I’ll be covering the basic construction of underwear with this turquoise and brown specimen below as a sample. Next underwear-post will cover some other alternatives for adding elastic, including fold-over (FO) elastic, and the bare-bones regular kind of elastic.

You  will need:

  • pattern for underwear
  • 1 t-shirt
  • ballpoint or jersey machine sewing needle
  • regular elastic, or specialized underwear elastic such as fold-on elastic (I’ve had very good experience with this company).
    The amount will depend on the size of the underwear, but roughly 2 yards pr piece of underwear? Continue reading