sewing underwear: the extras

After sharing an underwear pattern, and some basics of how to sew underwear (well, at least how I do it! There are many ways that are all right. If it works, it’s right. That is what Elizabeth Zimmerman taught me), I wanted to show some other types of elastic you can use.

But first, a word of warning! See how the fabric is twisting and the underwear looks crooked? That is because I didn’t take my own advice about following the grainlines of the fabric! So don’t do what I did.

FO, or fold-over elastic
Fold-over elastic is a type of underwear elastic that is slightly shiny on one side, and has a faint grove in the middle. The grove is a handy guide in folding the elastic in half, and makes it easy to have an even amount of elastic on either side, as well as finishing the inside and the outside. This wasn’t the stretchiest elastic I’ve worked with, so I’d stretch it more than usual while sewing with it. (This is the source of underwear elastic that I’ve used.)

1.  With the right side of the fabric facing you, line up the grove in the middle with the edge og your fabric, and zig-zag. Choose a stitch-width that lets you stay inside of the grove on right side, and the edge of the elastic on the left side.


The grove in the middle makes it easy to fold the elastic over evenly.

2.  Fold the elastic over along the grove, and zig-zag through all layers (basically, in the same spot as the last seam, just through the extra layer of elastic).

3.  Step back and admire. Looks nice, doesn’t it?

Regular elastic
The downside to using regular elastic is that it doesn’t lie as flat and nicely as the other methods, but there is no need to buy special elastics if you don’t feel like it! This way doesn’t add elastic to the outside edge of the underwear like the other alternatives, so I’d recommend adding a generous half-inch to the pattern where you’ll be using this technique.  1/4″ or so would be a good size.

1. With the wrong side of the fabric facing you, line up the edge of the elastic with the edge of the fabric. Zig-zag all around. Fold the elastic in, so the fabric-covered side of the elastic is facing up. Zig-zag again. You can stop here and  have it look nice from the outside and ok on the inside. Or, you can fold and zig-zag again, and have the edge of the fabric completely encased and looking pretty on the inside too. Completely up to you!

Stretch lace
Using stretch lace to finish the seams is perhaps the easiest of them all, since it doesn’t require any folding!

1. With the right side of the fabric facing you, place stretch lace on top, overlapping the edge of the fabric. Zig-zag on top of the lace with a thread color that matches the lace. Depending on the width, you might need two rows of zig-zag-ing.

And that is it! I hope these posts can be helpful!

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Did you miss a post in this underwear-making adventure?

If you make a pair (or five?) from this pattern, please share! Comment, link back, and show off!

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sewing underwear, the basics

Ready to sew some underwear from a t-shirt? Good! Need a pattern? Check out my previous underwear-sewing-post with a free pattern to download!

In this “how to” I’ll be covering the basic construction of underwear with this turquoise and brown specimen below as a sample. Next underwear-post will cover some other alternatives for adding elastic, including fold-over (FO) elastic, and the bare-bones regular kind of elastic.

You  will need:

  • pattern for underwear
  • 1 t-shirt
  • ballpoint or jersey machine sewing needle
  • regular elastic, or specialized underwear elastic such as fold-on elastic (I’ve had very good experience with this company).
    The amount will depend on the size of the underwear, but roughly 2 yards pr piece of underwear? Continue reading “sewing underwear, the basics”

sewing underwear: the (free) pattern

Underwear. Knickers. Pants. Undies. Whatever you call them, I have a free pattern for sewing your underwear that I want to share with you! I’ve included several sizes; XS, S, M, and L – so I hope that is helpful!

I’ve been making underwear from t-shirts for years. My first undies-sewing attempt taught me that I should follow the grain of the fabric. The second time I discovered that twin needles are awesome. Most recently I’ve been playing around with different kinds of elastics to finish the underwear, and I’ll be showing that soon!

The “t-shirt underwear” pattern I’ve made is in the bikini brief style, but it can easily be tweaked to fit you perfectly. It’s graded in four sizes; extra small, small, medium, and large. I think the sizes should be pretty standard, but do let me know your feedback!

So if you want to make your own underwear, click the image above or the link below to download the pattern! The pdf includes the choice of 1 page in the 11″ X 17″ format, or 3 pages that you line up and tape together (it is formatted to work for both US Letter and European A4 – just make sure there is no resizing when you print).

Download the t-shirt underwear pattern!

I’ll be doing a couple of posts on sewing the underwear, the basics of how to sew them together, and then some options of how to finish them with different types of elastics. So be sure to come back for that!

*     *     *

Did you miss a post in this underwear-making adventure?

If you make a pair (or five?) from this pattern, please share! Comment, link back, and show off!

sewing underwear

Final update, January 2017 – I have decided not to do any more work on this underwear pattern, and in extention I won’t be making the old pattern available again either. The reason for this is two-fold. First off, I’m was no longer comfortable sharing the pattern when I stopped being happy with the quality of it. I had every intention of working on and improving the pattern to share it again, but life. Which is the second reason. I am in a different place in life and I have taken a new direction with my job (teaching! Loving it!), and I am simply no longer as driven or interested in working on sewing patterns to be shared and potentially sold, like I was a few years ago -when this was a fun and learning-driven side-project for me.

I sincerely appreciate all the interest you guys have shown in using the pattern, and I hope you will find another pattern to help you among the many that are available online. Please also consider buying a pattern from one of the talented drafters who put a great deal of time, effort and care into their products. :)

Underwear. Knickers. Pants. Undies. Whatever you call them, I have a free pattern for sewing your own underwear that I want to share with you! I’ve included several sizes; XS, S, M, and L – so I hope that is helpful!

I’ve been making underwear from t-shirts for years. My first undies-sewing attempt taught me that I should follow the grain of the fabric. The second time I discovered that twin needles are awesome. Most recently I’ve been playing around with different kinds of elastics to finish the underwear, and I’ll be showing that soon!

The “t-shirt underwear” pattern I’ve made is in the bikini brief style, but it can easily be tweaked to fit you perfectly. It’s graded in four sizes; extra small, small, medium, and large. I think the sizes should be pretty standard, but do let me know your feedback!

So if you want to make your own underwear, click the image above or the link below to download the pattern! The pdf includes the choice of 1 page in the 11″ X 17″ format, or 3 pages that you line up and tape together (it is formatted to work for both US Letter and European A4 – just make sure there is no resizing when you print).

I’ll be doing a couple of posts on sewing the underwear, the basics of how to sew them together, and then some options of how to finish them with different types of elastics. So be sure to come back for that!

*     *     *

Did you miss a post in this underwear-making adventure?

• Sewing underwear: the basics
• Sewing underwear: the extras

If you make a pair (or five?) from this pattern, please share! Comment, link back, and show off!